making through dovetails with porter cable jig

The manual states that the jig depth measure should be set 3/8 inch below the template (in its lowest position). The essentials of operation Each tested jig requires a guide bushing mounted in the router’s subbase—or, in the case of the Leigh RTJ400, the router table—to steer the bit around the fingers on the templates (see photos below ). I have tried 6 different brands of bits with the same results. It’s a replacement part for models 4212 and 4216 and accessory for model 4210. The most common reason for a tool to fail is chatter, either in the work or the tool spindle. I ran one 1/4" 2 flute down spiral at 630 IPM through 3/4" treated plywood on a full run of 18,240 inches without breakage, in my CNC Router. However, when I build kitchen cabinets, vanities, or storage units, I turn to my compact, portable, and easy-to-use Porter-Cable dovetail jig. I need help on the full dove tail joint set up, thanks:help::yes2: There are several different Porter Cable dovetail jig models. You can also find the addendum manual on this site in the PC section. We like the Dewalt 610 because of its smaller size, but would a more powerful router work better? Using a larger router will help, as the additional mass will help cut down on chatter. We use a Porter Cable 690, 1-1/2hp router with an Omni jig and a 1/2" dovetail bit (1/2"shank) with excellent results on 5/8" soft maple drawers. Someday I will cut a dovetail joint by hand, but I’ve got a lot of drawers to fix and I appreciate the … Jump to Latest Follow 1 - 5 of 5 Posts. ", VerticalScope Inc., 111 Peter, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Although this jig can execute finger joints, sliding dovetails, and even through-dovetails (when equipped with suitable templates), I use it exclusively to join drawer parts with half-blind dovetails. The tool manual explains setup and use of the jig. Some have fixed templates that are not adjustable/removable. I hope to make some furniture soon that will make use of half blind dovetails. Any junk left behind may prevent the tool from seating properly, and it will not run "true", adding to the chatter/breakage problem. Requires ½ in. I have the 77240 (similar to the 55160) with adjustable and replaceable templates. The larger 3 hp unit will add mass and power, and maybe a variable speed. I have a lot of respect for some of DeWalt tools, but I do not know anything about your particular router. The Porter-Cable 4216 dovetail jig is an excellent choice for woodworkers who need more precision. I have this and it was more clearer and helpful then the user manual that came with my jig. PORTER-CABLE 4216 Super Jig Ideal for woodworking, furniture, and cabinet making. JavaScript is disabled. The PORTER-CABLE 4216 dovetail jig can be installed on any table by tightening four cam clamps. Some common causes for chatter are: poor work holding, worn collets, spindle runout (bent spindle, worn bearings, cheap router, etc) and bent tooling (solid carbide doesn't "bend"). I do know that Porter Cable makes a good quality hand router that is very popular among cabinet makers. I don't mind if other members disagree with my comments. (See page 36.) Too Deep If the pins on the drawer sides go too far into the sockets on the drawer front, the sockets are too deep. Dovetail Jig Combination Kit enables cutting a wide variety of joinery for drawers, boxes, and furniture. Enables through dovetails and box joints to be cut. The router is not the problem. And half-blind dovetails: Image: Wikipedia. For a better experience, please enable JavaScript in your browser before proceeding. To cut my dovetails I used a router and jig both made by Porter Cable. Dovetail Jig Combination Kit enables cutting a wide variety of joinery for drawers, boxes, and furniture. You need to use a 5/8" guide on your router (for the 1/2" shank), and a template with 5/8" spacing. We use 5/8" poplar for drawer parts and we do get some chatter. We have never broken a bit with this setup. Unless you are noticing a lack of power, you should look at the tool and work holding factors as the primary issues, and that may mean that your DeWalt is no longer rigid enough for the job. I have the 4212 which is fixed width dovetails. You can push even small tools pretty hard if the conditions are right, but even a 15% increase in feed rate would not have made up for the cost of breaking, and the benefit would have been negligible. Router tooling breaks for a variety of reasons. Since I’m working on faced drawers I used through dovetails. We use a Porter Cable 690, 1-1/2hp router with an Omni jig and a 1/2" dovetail bit (1/2"shank) with excellent results on 5/8" soft maple drawers. Porter-Cable provides everything you need, including the bushing, the template, and a 1/2"-dia. Porter cable has the manuals for their products on their web site. If you could post which model you have you can get better advice and help. A forum community dedicated to router and woodworking professionals and enthusiasts. I have recently bought a Porter-Cable 4216 Dovetail Jig. Enhance the capability of your 4210 or 4212 dovetail jig with this Miniature Dovetail Template Kit. My Porter Cable jig I have does through dovetails, half blind dovetails, rabbeted half-blind, sliding dovetails, box joints and miniature versions of all these joints. This ingeniously designed jig cuts the mating pin board and tail board at the same time, using an aluminum template to guide a bushing mounted on your router subbase. Ideal for woodworking, furniture, and cabinet making, our 12 in. This is a template kit for 4200 series dovetail jigs. Dust Collection, Safety and Plant Operation, Job Opportunities and Woodworking Services. A discussion focused on woodworkers' favorite routers for cutting half-blind dovetails. When it comes to fashioning miniature dovetails, hidden dovetails, through dovetails, box joints, and other small ornamental joints, this is the perfect tool. The Porter-Cable 4216 and Rockler 22818 jigs come with everything except a straight bit for making box joints. "Never attribute to malice that which is adequately explained by stupidity. Which model number do you have? If either moves/vibrates/chatters, you are really pounding the tool and spindle to death. 7° dovetail bit. Two lock cams on the front and top of this model allow installing two wood pieces orthogonally. KnowledgeBase: Furniture: Custom Furniture, KnowledgeBase: Furniture: Furniture Manufacturing, KnowledgeBase: Solid Wood Machining: General, KnowledgeBase: Solid Wood Machining: Setup and Maintenance, KnowledgeBase: Woodworking Miscellaneous: Accessories. The 1-1/2 hp is pretty easy to handle, and is a fine hand tool. So, you can cut notches in one piece and tails in the other in one pass and save the time, getting a … The two most common dovetail joints are through dovetails: Image: Wikipedia. I fully agree with Chad. Setup is made effortless with easy-to-see alignment lines. Come join the discussion about different types of routing and routers, shop safety, finishing, woodworking related topics, styles, tools, scales, reviews, accessories, classifieds, and more! One of the most crucial aspects in properly milling a dovetail joint on the Porter Cable dovetail jig is precisely I suspect that the problem is the router or the operator’s technique. T ... By full dovetails I would guess that is the same as through dovetails. Question The weight and size of this jig will also ensure you keep a straight edge. Overfeeding the tool will lead to bogging down of the router, and probably a severe chatter just before the router stalls, and/or the bit breaks. The 1/4" shank bits broke frequently. The 1/4" shank bits broke frequently. Forum Responses It is a bench-top mounted jig, which means you can clamp it to different surfaces for stability while cutting. Always remember to thoroughly clean the tools shank, the collet, and the spindle every time you change tools. Some dovetail jigs such as the Porter Cable 4212 have built-in depth adjustment gauges to make this process easier. straight bit. Place each piece in order into the jig with it (usually) up against the left stops. What HP router are others using to cut half blind dovetails? Try a Porter Cable router, and try both common sizes. Problem with porter cable jig. I currently use a Dewalt 610 1 1/2 HP router with a PC Omni jig and we break a bit on almost every job. Those are generally cut each piece individually, rather than at the same time like you can with fixed-width half-blind dovetails. How To Set Up and Use The Porter Cable Dovetail Jig - YouTube If you have the 4212 model, the is an addendum for it up there, free down load. I can’t understand this as the template is approx. With the 3 included templates, the PORTER-CABLE 4216 Dovetail Jig is able to produce 8 different types of joints including half-blind, rabbeted half-blind, sliding dovetails, through dovetails, box joints, miniature through, half-blind dovetails, and miniature box joints. We have never broken a bit with this setup.

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